K-Net Auto – T-Stopper Inserter – R1000 K-Net Auto - T-Stopper Inserter - R1000 automatic complete line - CDA

The K-Net Auto – T-Stopper Inserter – R1000 complete line is an automatic packaging solution designed and manufactured by CDA, combining three key operations: filling, T-stopper insertion and labelling.

Designed for producers of spirits, oils, food products or any other product packaged with a T-stopper and capsule, this line offers a turnkey solution combining accuracy, productivity and flexibility.

The line consists of:

• a K-Net Auto automatic filling machine,
• a pneumatic T-stopper inserter,
• an R1000 labelling machine, which can also apply and crimp capsules.

Each line is engineered by our design office to ensure that its layout is perfectly adapted to the constraints of your production facility. This complete line can be installed in a straight-line, L-shaped or U-shaped configuration, and can also incorporate infeed and outfeed tables depending on production requirements. A wide range of options can also be added, including inspection systems, marking solutions, coding equipment and more.

Filling with the K-Net Auto

The first stage of the packaging process is carried out by the K-Net Auto. This automatic filling machine can achieve production speeds of up to 1,200 bottles per hour while ensuring excellent filling accuracy. Depending on the characteristics of your product, different filling technologies can be integrated to meet your production requirements.

T-Stopper Insertion

Once filled, the containers are transferred to the pneumatic T-stopper inserter. This module ensures consistent and reliable insertion of T-stoppers (although stopper feeding is carried out manually by an operator).

This solution is particularly popular in the spirits, oils and other sectors where products require a high-quality closure using T-stoppers, capsules or overcaps.

Labelling with the R1000

The final stage is performed by the R1000, an automatic labelling machine designed to apply up to four labels to the same container. This machine can also distribute capsules and crimp them onto the neck of the bottles.

Its intuitive touchscreen interface simplifies adjustments and allows for quick changeovers between product formats.

Thanks to its versatility, the R1000 can handle a wide variety of bottle shapes and sizes, meeting the requirements of producers looking for a complete and high-quality product presentation.

Additional equipment can be integrated into complete packaging lines, such as rotary accumulation tables, HSA industrial inkjet coders or thermal transfer printers, providing a solution that is fully tailored to your production needs.

FAQ : K-Net Auto – T-Stopper Inserter – R1000 Complete Line

What types of products can be packaged on this complete line?

This complete line is particularly suitable for packaging spirits, oils, vinegars, syrups and, more generally, any product bottled with a T-stopper and capsule. Each project is carefully assessed to ensure that the filling technology is adapted to the product being packaged.

What production speed can this packaging line achieve?

The K-Net Auto – T-Stopper Inserter – R1000 line can reach speeds of up to 1,200 bottles per hour. Actual output depends on container size, product characteristics, closure type and line configuration.

Does the T-stopper inserter automatically feed the stoppers?

No. In this configuration, T-stoppers are manually fed by an operator. The pneumatic inserter then ensures accurate and consistent insertion into the bottles.

What types of bottles can be used?

The line can be configured to handle a wide range of bottle formats, including cylindrical, oval, rectangular and custom-shaped bottles. Our team carries out a preliminary assessment to ensure compatibility with your containers.

Can the machine apply capsules to the bottles?

Yes. The R1000 integrated into this line can distribute capsules and crimp them onto the bottle neck, delivering a finished product ready for sale.

How many labels can be applied to a bottle?

The R1000 can be equipped with up to four labelling stations, allowing the application of a front label, back label, neck label or any other decorative or regulatory label required.

Can this line be adapted to my production facility?

Yes. Every complete line is custom-designed by CDA’s engineering department. The layout can be configured in a straight-line, L-shaped or U-shaped arrangement, with the addition of rotary tables, coding systems, inspection devices and other complementary equipment.

Can the line be upgraded in the future?

Yes. Like all CDA equipment, this line can evolve as your production requirements change. Additional modules and options can be integrated either during installation or at a later stage to support the growth of your business.